Machine function and characteristic 1. The whole machine is adopted international famous brand appliances and computer software,the quality is stable and reliable .Man-machine interface, computer order management, easy to operate. 2. Whole wallboard and important components are adopted aging treatment, eliminate the metal internal stress;Adopt high precision machining centers, CNC grinding machine for grinding processing. 3. The machine shaft, roller are adopted high quality steel, grinding processing, high precision computer dynamic balancing correction and surface hard chromium plating. 4. The engine drive gear is adopted 20CrMnTi alloy steel, carburizing quenching treatment, hardness HRC58-62 and gear grinding processing precision level 6, and ensured the long-term use of tinted with high precision 5. Machine transmission parts (shaft, gear joint) are adopted free key connection (LOCK-ALX), the connection eliminate clearance. It is suitable for long-term high speed running with high torque. 6. The machine drive bearing ,important driving parts adopt three big domestic famous brand: Hava los, simple maintenance,long service life. 7. The engine lubrication system is adopted automatic spray type lubrication, equipped with double oil level balance system. 8. The machine is adopted adjustment preset functions, feeding , printing, slotting, die-cutting, automatic zero resetting and memory automatic reset. 9. It adopts Working gap adjustment, rapid adjustment without wrench, quick performance and convenient adjustment.. 10. The main motor is adopted frequency conversion control.It makes start, running more steadily and saves more energy 11. Optional: ceramic anilox roller, stacking machine. 12. There is lack of ink alarm device and the real-time monitoring for the ink working condition system .
A.Feeding unit (it is separate with the first printing unit)
Feeder paper department(one unit) 1. The machine clutch: 1) The machine clutch electric control with alarm, moving last warning bell ring, Ensure workers safety. 2) Pneumatic interlocking device 3) The main motor adopts frequency conversion motor, frequency conversion controller, energy saving, stable starting, attached to the motor start protection device.
2. Lead Feeder paper system 1)Light pressing leading edge paper feeding system ,design speed is 180pcs/min, draught fan 11 kw, at different levels can be bent according to the board, air volume adjustment, ensure feeding smoothly. 2) lift paperboard,drop paperboard adopt cylinder push, move quick and powerful. 3) Side baffle is electrical adjustment,and patting orderly, front baffle is for manual synchronous adjustment , back baffle is for electrical adjustment . 4) feeder is from Taiwan MaxDura brand, Durable Wear Resistant. 5) Skip feeding paper device,( can choose according to need continuous or skip feeder paper). 6) Feeding counter, set, display production quantity ,photoelectric counter ,count alarm 3. Dust removal device Feeder Paper brush dust removal device, can remove impurity on printing cardboard the surface , improve the quality of printing . 4. Feeder paper roller . 1). 45 # seamless steel tube, parcel wear-resisting rubber, and do dynamic balance correction. 2)Down roller,external embossing and hard chromium plating , and do dynamic balance correction . 3)Feeder Paper roller gap dial manual adjustment, adjustment range 0-12 mm . 4)The former feeder paper rubber roller (elastic rubber roller) for dynamic lift and fall , Automatically adjust the pressure, can reduce the strength fracture of the corrugated board, double row shaft to guide the paperboard,without wrench design. 5) Up roller, the outer diameter of:110 mm, thick wall steel pipe, with four feeder paper roller. 6)Down roller,the outer diameter: 156 mm, thick wall steel pipe, surface grinding, hard chromium plating. 7) guide paperboard roller is without wrench design ,adjust very convenient 5.Pat to orderliness device The machine have pneumatic Pat to orderliness device,Cardboard transverse positioning more accurate, avoid waste.(computer control Pat to orderliness time) 6. Computer device 1) The main motor adopts frequency conversion motor, frequency converter adopt Delta from Taiwan, energy saving and save electricity can reach 30%. 2) Fan adopts independent inverter control, wind pressure is adjustable . 3) Home screen adopt PLC control, human-machine interface. 4)Printing department, die cutting department is equipped with automatic zero set device, (general carton using automatic zero device, testing-run two pieces cardboard can be adjusted to the correct position). 5)Automatic lift and down printing plate device, printing anilox roller lift and down in order also (computer delay), avoid printing plate dip in ink for many times. 6)There is lack of ink alarm device, the real-time monitoring for the ink system working state,avoid no ink work. 7) 10 inches color touch screen control feeding paper department, order storage, memory Restoration Production speed 30, 60, 90,120 cruise constant speed , infrared photoelectric counting, Set in advance , order form processing the Quantity. 8)Computer control :phase adjustment of each unit ,display the production quantity, can set alarm quantity , can display speed ,can store orders.
B :Printing department
1,Printing roller 1) The outer diameter :530mm, (including the printing plate) 2) The steel tube surface grinding , hard chrome plating. 3) Adopt computer dynamic balancing correction, steady operation. 4) Ratchet fixed volume edition axis. 5)Full Plate Hanging plate slot, suitable for 9 mm plate of the article. 6) Loading and unloading of the print plate , pedal switch of electric control forward and reversing. 7) printing roller horizontal move :controlled by computer and buttons .
2. The printing press roller 1) The outer diameter :175 mm. 2) The steel tube surface grinding , hard chrome plating. 3) Adopt computer dynamic balancing correction, steady operation 4)The printing press roller gap dial manual adjustment, adjustment range 0-12 mm .
3. Steel anilox roller:MADE IN JIANGSU HAILI .
1)The outer diameter : 240 mm (mesh number: 200, 220,240, 250). (mesh optional) 2) Steel pipe surface grinding, suppress anilox, hard chromium plating. 3) Adopt computer dynamic balancing correction, steady operation., smooth and steady operation, mesh point is consistent, dip in ink uniform. 4)Anilox roller wedge type overrunning clutch, distributing ink and wash ink is convenient and swift.
4. Rubber roller: MADE IN JIZHOU . 1)Outer diameter is : 240 mm. 2) Steel pipe surface parcel wear-resisting rubber, and do correction balance. 3) Rubber roller middle high is the special grinding, ink transfer effect is good. 4) Rubber hardness is: 70 degrees.
5. Phase adjustment mechanism: Phase adjustment by computer .
7. Printing phase fixing device 1) Cylinder type brake device . 2) When the machine separate adjustment phase, the brake institutions limit the machine running, keeping the original gear fixed point position.
8.Lubrication oil supply device: 1) mechanical oil pump (double oil pump to keep balance of oil level) 2)Circulation lubrication oil, gear oil amount evenly, each group of oil level balance.
9.Electric distributing the ink ,lack of ink alarm deviced are both available .
10.The units combination and separate is electrically controlled ,operate convenient.
11.Pneumatic lock and pneumatic brake is joint control,keep when the units are separate ,the printing rollers not move.
12.Automatic pneumatic lift and down printing plate device, printing anilox roller lift and down also (computer delay), avoid printing plate dip in ink for many times,and avoid the printing plate wear ,if no paperboard through ,then the printing plate will not drop down .
13.Ink distribution is electrically controlled ,to ensure the ink will not dry if short time no work ,pneumatic lift up the printing plate device and the Ink distribution electrically is joint control .
1, 20 CrMnTi high quality alloy steel, after tempering, high-frequency quenching,gear grinding. 2, Six levels of accuracy, smooth and unhindered operation, low noise, hardness HRC58-62, long service life, wear small, can guarantee the printing matching color accuracy unchanged for a long time.
D : DOUBLE COVER DESIGN ,CAN ADJUST THE MACHINE MORE CONVENIENT ,AND MAKE SURE HIGHER LUBRICATING . Double covers design,so the electrical parts are separate with the gears ,without wrench ,can adjust the machine more convenient,single cover thickness is 8mm.
1.All the carton size ,height and phase was adjusted by computer ,man-machine interface ,save time and energy ,improved the working efficiency ,the computer can storage 999 order 2.Creasing device is process balance correction, smooth operation. 3. Pressing roller adopt French Martin technology, use hard pressure the soft, the press line straight and not easy seam broken line . 4.The slotting knives is alloy steel material after heat treatment grinding tooth slotting knife, hardness and toughness is good . 5. Alloy steel after heat treatment material grinding trimming edge knife, knife edge sharp, high precision. 6.The creasing wheels ,slotting knives are adjusted by computer(PLC+touch screen )
7., Slotting phase adjusting mechanism, it is adjusted by computer . 8.Regarding the slotting function in the machine ,we have new Patent technology ,then make the slotting of the boxes more beautiful(arc angle) ,without cocking the angle of the paperboard ,without deckle edge
9.When you want to produce one type of boxes ,you can input the length ,width ,height , then the machine will adjust automatically by computer . 10.8 lead screw design ,precision ball lead screw . 11.Elastic cutting angle tool apron ,3ply ,5ply no need to adjust.